Dry Fog Humidification System AirAKI®

The AirAKI® system applies Dry Fog technology for industrial-grade fog humidification on demanding industrial floors. The system offers a custom approach for entire regions or specific areas, fencing off set levels of humidity without moistening sensitive surfaces utilizing compressed air for ultra-fine fog creation. Misting sonic transducers further enhance the distinctiveness of AirAKI® systems by enabling the use of all sensitive equipment without concern for damage, erosion, or residue. 

AirAKI® systems also saves 40% more energy than traditional steam or mist systems. The energy-efficient pneumatic humidification system dosn't just reduce energy затрат, it also supresses static charge and dust adhesion, enhances product quality, improves comfort, and propels the company's productivity resources, cleaning operations, rather than advancing them.

Learning Elder Dry Fog Technology

The gentler the surface, the kinder the dryer, the smaller the fog droplet, and the more air the dryer provides. The characteristic feature of AirAKI Dry Fog is the range of suspended droplets which dry up on contact with a surface. AirAKI is a post-device for delicate production environments such as electronics, printing, or coatings. Texas Instruments has technicians on their payroll who lead them to implement the system where residual moisture from standard WIW devices pose expensive defects or contamination.  

The fog is formed when water is blended with compressed air and used with the AKIMist® “E” unit that has good ultra-fog output range of 2.4-9.6 L/hr. This also allows the system to maintain proper humidity levels to prevent static issues and also aids in cooling through evaporation.  

Key Features  

• Accompanied with the AKIMist “E,” who can spray from 2.4– 9.6 L/hr, results in evaporative cooling of about 2°.  
• Non-wetting Dry Fog type humidification employing a pneumatic fogging system.  
• Ultrasonic Transducer Fogger: steady production of droplet diameter of <10 μm.  
• Operating cost is 1/5 that of traditional steam humidifiers.  

Drying with AirAKI requires little effort for surface cleaning when using AirAKI Dry Fog cleaning tool. The base is designed for quick changing of the cleaning parts which allows for easy maintenance of the device. The ergonomic shape helps with being easy for most operators to use and the rounded end secures the scrubbing rotation.

It is essential to ensure that during system operation, all conditions needed to keep equipment equilibrated are fulfilled in order to get the desired results, as met.

Clean surfaces guarantee the smoothest and most effective rotation of the motor resulting in the highest performance.

• A potent anti-static barrier for eliminating or attracting airborne particles.  

• There is a focus on defect reduction and yield increase in a sensitive controlled environment.

• Layout design, site evaluations, installation, and post-sale support are all included in the comprehensive support services.

These capabilities assist manufacturers with the advanced and modern industry 4.0 technological protocols for safety, cleanliness and operational frameworks for strict control within cleanroom environments.

Industrial Use  

Static Charge and Dust Control  

The system operates on the principle of electrostatic discharge (ESD) and dust control within different industries. For electronics, there is particular assembly installation and circuit board production problem when static electricity poses problems during the build up. Defect free manufacturing, equipment life extension, and accurate manufacturing are greatly improved through the AirAKIS system.  

Energy Efficiency and Cooling  

AirAKI and similar systems are custom tailored and very sophisticated humidification systems. It is among the most energy efficient humidification systems, using only 20% of the operational cost of steam humidifiers. Unlike other humidification systems, it also cools by about 2 degrees celsius which aids in temperature control of the factory without condensation problems.  

Workplace Health

Using an AirAKI system offers a cap of around 50% of humidity which helps restrict the circulating flu and cold viruses. This has a major impact on the number of absentees, employees’ health condition, and the air quality in the work environment.

Specific Uses Across Industries

Electronics and Machines

• Protects against the threat of static electricity discharging during critical setups
• Prevents erroneous placements and assembling mistakes
• Achieves met or enhanced level of production accuracy and quality.

Printing and Paper Processing

• Removes ink and curl defects and prevents paper jams.
• Minimizes dirt and dust retention by printed materials.
• Controls moisture content in papers to guarantee accurate folding and deliver precise registration.

Automobile Industry

• Controls static electricity on components during assembling off the electrical components.
• Minimizes dust build-up in windows and during paint and inspection.
• Facilitates cooling and dust cap in large garage for vehicles.

Paints and Plastics

• Manipulates the position of extremely light parts using static cling.
• Lowers the chances of igniting fires under conditions of high susceptibility for fires.
• Protects (coated) articles against contamination by dust and other materials.

Other Areas of Application  

Besides these known sectors, AirAKI® is applied in textile as well as agriculture, warehouse, machine parts production, livestock facilities, and is used to control moistening degree of air and dust suppression and controlling cleanliness in various environments.

Final Words

The AirAKI® system is the best solution for industrial needs requiring critical control over static charge, product variability, and humidity levels. Even the most sensitive and demanding application can be trusted to the AirAKI® system because it provides ultra-fine fog at non-wetting surfaces to all areas of the system.

No matter if you are involved in electronics, automotive, food processing, or even precision manufacturing, AirAKI® does it all for you with unmatched efficiency, reliability, and operational cost. Due to its fully automated, easy-to-use features and outstanding help services, AirAKI® offers exceptional performance which makes it stand out for businesses aiming to enhance safety, cleanliness, and overall efficiency in the workplace.