BC110 Batch Controller

The BC110 Batch Controller combines cutting-edge electronic display capabilities with an integrated Programmable Logic Controller (PLC), designed specifically for precise batch process management and reliable rate totalization in industrial applications. Renowned for its accuracy, ease of use, and comprehensive control features, the BC110 simplifies operations in complex environments requiring precise fluid measurement and controlled dispensing.

With dual operational modes—Batch Process Control and Rate/Totalizer—the BC110 provides flexibility and superior functionality, accommodating various process requirements. Its intuitive interface, advanced automation capabilities, and integrated control features position it as a leading choice in industries that demand efficient batch control, accurate metering, and easy documentation.

Key Benefits and Functional Capabilities

Dual Mode Operation

The BC110 Batch Controller offers two distinct modes of operation:

• Batch Process Control Mode: In this mode, the BC110 utilizes two relay outputs to manage pumps and valves effectively, while advanced batch over-run correction ensures optimal batch accuracy. Operators can reliably achieve precise batch quantities, minimizing waste and enhancing productivity.

• Rate/Totalizer Mode provides accurate real-time flow rate monitoring and cumulative totals, supporting seamless integration into broader operational systems. Documentation through standard print functionality allows easy logging and verification of totalized data.

EZ Setup for Rapid Configuration

The EZ Setup feature simplifies instrument initialization, significantly reducing the time required to configure the BC110 Batch Controller. Operators benefit from step-by-step guidance, minimizing setup time and ensuring error-free commissioning, suitable for quick deployment in operational environments.

Advanced Features and Highlights

Sophisticated Batch Control Capabilities

The BC110 Batch Controller includes advanced batching features such as quick batching sequences and sophisticated batch over-run correction. These features collectively deliver superior batching accuracy and efficiency, significantly reducing errors and optimizing material usage in critical manufacturing processes.

Clear OLED Display with User-Friendly Interface

The brightly illuminated OLED alphanumeric display provides operators with easy-to-read, clearly formatted metering and calculated parameters. Single-key direct access simplifies operation, allowing immediate access to essential measurement data, streamlining workflow, and reducing the likelihood of operator error.

Flexible Relay Outputs

Equipped with two relay outputs specifically designed for controlling pumps and valves, the BC110 offers exceptional flexibility. Relay outputs ensure precise automation control, suitable for batch start/stop, valve actuation, and efficient pump management.

Robust Connectivity and Documentation

Featuring standard print functionality, the BC110 easily documents batch volumes and totalized data, supporting audit trails and regulatory compliance. Furthermore, it includes powerful connectivity options such as data logging capabilities through a modem or direct connection via Ethernet IP, allowing efficient remote monitoring and data management.

Programmable Inputs for Remote Operation

Three soft-programmable input options enable convenient remote operation, providing external control of key functions such as reset, start, stop, and print commands. These programmable inputs significantly enhance process automation and operational convenience.

Integrated PLC Functionality

The integrated programmable logic controller (PLC) functionality within the BC110 delivers exceptional flexibility in process automation. Users can easily configure and execute complex batch operations, optimize workflow, and enhance productivity without additional external controllers.

Technical Specifications

• Accuracy: Batch over-run correction ensures high accuracy
• Operational Modes: Batch process control, rate/totalizer
• Relay Outputs: 2 relay outputs (for pump and valve control)
• Inputs: Three programmable soft inputs for remote commands
• Display: Bright OLED alphanumeric display
• Housing: Robust IP66-rated construction
• Power Supply: 9-32 VDC / Optional 100-240 VAC
• Signal Outputs: Digital pulse outputs (10-22 VDC), optional analog (4-20 mA)
• Communication: Optional Ethernet IP, data logging capability via modem connection or direct RS interfaces

Product Attributes and Advantages

• Fast Installation: EZ Setup for simplified, quick instrument configuration.
• Versatile Operations: Operates in batch control and totalizer modes.
• Clear Visibility: OLED display provides intuitive reading of measurement data.
• Advanced Automation: Batch over-run correction ensures precise batch quantities.
• Convenient Documentation: Standard printing feature facilitates accurate data logging.
• Remote Operation: Programmable inputs enable remote batch control operations.
• Enhanced Durability: Protected electronics suitable for moisture-prone environments.
• Flexible Integration: Dual relay outputs for seamless integration with pumps or valves.
• Robust Connectivity: Digital output signals for integration into broader automation systems.

Recommendations

The BC110 Batch Controller is an essential instrument for precise batch management and accurate fluid totalization across diverse industrial applications. Its intuitive controls, integrated PLC functionality, advanced automation capabilities, and flexible installation options make it ideal for batch processing and flow totalization in environments requiring stringent control and documentation. Industries including food and beverage, pharmaceuticals, chemical processing, and industrial manufacturing will benefit significantly from the efficiency, precision, and reliability delivered by the BC110.